Monday, 1 September 2014

How to Make a Model frigate (Napoleonic Era). For Virtually Nothing. Part 2.

Here are unfortunately some diagrams for the making of the masts.

I should add that for the main mast, the lower section is just shy of 20 cm, including the lower 2 cm that descends below the deck, and the top 3.5cm which is shorn to a square shape. The middle (called the topmast) section is 14 cm and the top section (called the topgallant) is 13cm. The other masts have similar proportions but the fore mast is shorter and the mizzen shorter again.

These 'T' shaped supports are 4cm along the top and not quite 2cm tall. There is a 2cm space beteen the notchs for the matches.

The 'D' shaped platform is 6.2 wide x5cm long in dimension.

The upper join has no platform as such but a sort of cross hatch shape, 2.6 long x 3.5 cm wide

A bit more painting including on the bow sprit, which is made much like the masts, except there are only two sections and there is no platform. A mast can be seen here with the undercoat painted. Also some more canons made.

Painted the hull reddish brown blow the waterline. In reality it would have been coppered, so I may do something about that later.

Also a figurehead of Athena has been modelled in DAS clay. Also the curved grating bit between the figurehead and the hull, which is made out of carboard shapes and strips.

Looking down at the part of the gun-deck that will be visible. Some little wooden buckets added by the guns. I actually cheated and bought some dead eye rigging blocks, pulleys and barrels from ebay. You can usually find that sort of thing quite cheap. First minimal expense in the project, but gives the lie to my title. Also made a stove to sit below the chimney. And cut down the stairway there is room for a canon behind/below it. The grille seen here is a piece of corrugated cardboard pierced with the head of a compass.

A bit more painting. I worry about the excess of yellow. Red on the interior walls would be another option (to hide the blood in battle).

Oh and we have a lantern. That is made of wire and DAS clay. Drilled through the stern gallery with a very fine drill (since lost) to slot the wire though.

The fore-mast has also been started, can be seen along with the larger main mast propped behind in a paintbrush stand.

Coiled rope around the bowsprit (binding it to the top of the keel, running through a hole pierced therein. A better look at the bow structure and details.

The bowsprit wasn't straight, in that the upper section was off to the side of the lower. This was remedied by diluting the set wood glue with vinegar, which apparently works. It loosened it enough at the base to rotate it around.

More interior details with added barrels, hopefully including some rum for the crew.

The weather deck goes in, and it is starting to look pretty ship-shape.

A ladder added to the side made of card and mountboard. The gunwales now have their caps also, and card infills framing the upper gun ports. Slightly screwed up in that the deck has to nearly bend and certainly sharply curve up towards the rear. The gun ports towards the middle therefore appear too high. But it is all too well stuck down to remedy that now and I will have to live with it.

Finnished off the top of the gunwale around the front. A rudder has also appeared, did I mention? Hinges are made from card strips and cocktail stick sections. 

Spot the difference... Well the mizzen has appeared in the background... Also found a diagram of knots to help with the rigging.

Catsheads (new versons complete with pulley holes and actual cat's head decorations) are added. The masts in the background are painted. The colour scheme is somewhat based on HMS Victory.

An inspection of the masts before they go in, showing the elements from the diagrams above.

And some string!

All three masts eagerly waiting to be installed.

And she has masts! Used drills slightly narrower than the width of the masts at the base to make the holes in the decks into which they slot snugly. Pegs below and liberal use of woodglue helps keep them sturdy.

The next things to add were the boards that support the dead-eyes, the circular wooden blocks with three holes in that are integral to the mast reigging. I also made the 'bits' on the deck below the masts, out of squae dowel and cut up bits of lolly-stick. Little holes were drilled along the shelf-like part of each, and pegs made from cut off bristles of a plastic hair brush pushed through. Probably merits a diagram, since I didn't get a specific photo...

These were slightly over-large for the scale, as it happend, but I'm past caring by this point... There ought to be more shelves with pegs around the insides of the bulwarks, but having lost the very fine drill bit, and having no desire to further denude my sister's hairbrush, these will have to do.

Painted the boards (undercoat). Made an anchor (which is somewhat big so I might not use it).

Dead eyes added to the boards. Attached by coiled wire, which runs through holes pierced in the boards to holes drilled in the side of the hull. 

Started doing some rigging (on the triangular bits called the shrouds, but I realised the string being used was too thick to be in scale.

So I took it off..

Live and learn.

Bought some thinner black chord for the shrouds, but still thicker than the white chord used to connect the rows of deadeyes. Although I notice that on the Victory the rope is actually black and white like this, I will probably stain it all black because I don't like how the white stands out.

Oh, and I made the wooden base, out of the lid of an old pencil box. Later added some foam strips to hekp support the hull.

I finnished adding the lower shrounds only to notice that the dead eyes are actually too large and quite out of scale. I have ordered some smaller ones for the upper section, where the scale disparity would be more obvious. Whether I will go to the bother of taking out the lower ones to start again, I yet know not. (Or should that be no knot?)

How to make a Model Frigate (Napoleonic Era). For virtually nothing. Part 1

I always had a thing for ships and the sea. Recently I had a break in Portsmouth, to get away from builders putting in new windows where I live. Visits to HMS Victory and other historical attractions inspired me to to attempt a model of a sailing warship from that era. A ship of the line seemed a bit ambitious, so I settled upon a frigate. I basically went by the bluprint of HMS Surprise (1796), the historical frigate as opposed to the version seen in the film 'Master and Commander'.

I used to make a lot of cardboard ships when I was little, but they were not very authentic, since the bottom was made out of one flat piece and the sides of the hull also being one piece each, so there was none of the contour. Still the main material this time around is the same, namely corrugated cardboard.

A good detailed model ship can cost hundreds of pounds, but (in the spirit of Napoleonic prisoners of war, who made models from bone and hair, I thought I would try to make a convincing model with virtually no financial outlay, using rather stuff that was to hand.

The first step was to trace the blueprint, below.

(I also gathered a lot of photo references for similar ships, and ships of similar eras (such as USS Constitution, which is preserved in Boston, Massachusetts, and HMS Trincomalee, which is in Hartlepool, as well as other peoples' models of the Surprise, and the similar vessel in the movie.)

Anyay, having made tracings of the blueprint (at such a scale so as the hull ended up about 44 cm in length) I cut these out to use as templates. I also made tracings of the rib contours, and templates so that the contours and profile of the hull would be accurate. 

The card profiles cut out from the templates were slotted into the cut-out hull shape at appropriate intervals, fortunately marked on the blueprint. Space was allowed for the dip in the section of deck addded to keep the structure rigid. The dipped section will form the bit of the gun-deck that will be visible through the opening and hatches on the top deck (weather deck) when that is added. Making a model ship, by the way, is a good way to pick up some nautical terminology. The photo above also shows some of the templates for the ribs.

The frigate appears to have only a single flat deck on top, without a poop deck. Again using a template from the blueprint, a piece of card was cut out for the upper deck (actually I made two, so that there was one to practice with). Also seen here are some experimental stairways made from strips of thick card (mountboard, about 2mm thick) glued together. The piece of card below the piece forming the stair tread is set a little back from the one above.

I also made a temporary cardboard stand for the model to use while I am working on it. A wooden one will come later.

Here can be seen the hatch holes cut in the weather deck. They are edged with strips of mountboard. The strips across the hach are (if memory serves) double-thicknesses of mountboard. The tracing of the blueprint is also visible here, useful to compare the model to as it progresses.

 I made some grilles for the hatches out of an old fly-swatter, that I cut up. (I later realised I didn't like these, and replaced them with a more suitable material.) Also a sky-light for the captain's cabin towards the rear (stern). I also made a chimney (from the cooking stove, not  steam engine, obviously) towards the front (fore) out of an old drinking straw, cut into the right shapes and glued together with modelling glue. (elsewhere I primarily used wood glue). I also made a capostan out of DAS air-drying clay.

I made a ship's wheel by cutting the shape out of mountboard with a stanley knife. The frame is also made from card, and it spins on a section of cocktail stick. 

The upper parts of the sides of the ship (called gunwales where they extend above the deck) are added, made from strips of card. Extra length is allowed for where they curve around to meet at the front. A but of guestimation is deployed here. Also in the shaping of the various strips along the sides. 

Also an experimental cannon is made from a section of straw with the ends made of das clay, on a gun carriage made from card. It is out of scale, though, so not used in the final. Provisional 'cats heads' (bits that project from the front to support the anchors) are also made. These will be replaced with more authentic versions with slots for pulleys towards the tips).

Card window-frames are made for the insides of the gun ports. these are done with thinner card, of the sort used for cornflakes boxes. (I used do a lot of cutting stuff out from cardboard boxes...)

Some 'planking' goes on the underside, strips of card going over the ribs. This is not intended to be seen in the final outcome, so there is no need to be too neat or to fill in all the gaps.

The card planking is covered over in papermahe. Torn up bits of newspaper are laid on in a couple of layers. I used diluted wood glue for this which seems to work, and dries nice and hard. However it is lacking something in smoothness of finish, the hull is all lumps and bumps at this stage.

I plaster over the bumpy hull using das clay. I also make the stern gallery, primarily going by the template, but also by existing examples such as that of HMS Implacable which is preserved in the National Maritime Museum. Several layers of card are used to form the details. A suggestion of decoration will also be made out of DAS. The bits that connect the stern gallery to the sidesof the hull are also made. Some silvery plastic strips left behind by the builders come in handy to suggest the glazed windows, formed of smaller panes. A provisional bowsprit is in place. The masts will be made from wooden dowel and sawn up old paintbrushes, eventually.

Those curtains are disgusting, I know...

The stern gallery stuck on, and more plastering done on the hull...

Adding various details , the raised strips along the hull, the gun port haches. The hatches are cut from card of middle thickness (not as thick as they would be if opened, since they are somewhat flush with the hull when closed. The hinges are made from tiny strips of masking tape, with tiny dabs of glue along them to suggest the bolts holding them on. Also some details around the bow. Holes are drilled where the anchor cables would extend, close to the keel, and re-enforcements are made around the lower parts of the holes.

Painting begins! Also some of the canons have been made. The canon barrels are made from sections of biro tube (the bit where the ink goes) with the end bits made out DAS clay. The wheels are made from smaller biro tubes cut into slithers. The deck is only positioned, at the moment, and it will be lower down when in place. Metallic silver paint is used on the chimney spout. Acrylic is used elsewhere over an emulsion base (except on the deck which only has an acrylic was, so retains a more matt finish and looks like untreated wood).

Black and yellow ochre are the predominant colours on the hull. I will not paint he gunwales until the deck is slotted into place, because they will have a capping piece, and the deck would not fit in if that were already added.

This shows the Bow sprit in place (not painted yet). Also the figurehead made of DAS clay and other work around the prow. 
A mast has appeared, too, waiting to be painted.
I really should have taken progrss shots of making the masts, because they are quite complicated. 

So I will backtrack, presently and include some drawn diagrams. 

Bear with me.

Meanwhile I never liked those grilles cut out from bits of fly-swatter, as they were too plastic, and the square holes were too big. So I made some grilles out of match sticks, which look a little more authentic.